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STEEL INDUSTRY
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Steel Plants are most intensive in nature and its components work at maximum utilization capacity in rapidly changing temperatures. Wear & tear, corrosion, abrasion has been a regular problem at every service workshop in the Steel Industry. With LoTherme solution you can repair and restore your capital intensive equipment indirectly saving replacement costs.
COKE OVEN
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Coke Crushing Hammer | Cast Steel | Impact | LoTherme-625 |
| 2 | Chains | Cast Steel | Friction | LoTherme-468 |
| 3 | Coupling Flanger | Cast Steel | Friction | LoTherme-352 |
| 4 | Rambeans of Support | Cast Steel | Vibration | LoTherme-352 |
| 5 | Cooling Members | Copper | Joining | LoTherme-533 |
| 6 | Hammers | Cast Steel | Abrasion/Impact | LoTherme-625 |
| 7 | Sinter Breaker | Cast Steel | Abrasion/Impact | LoTherme-625 |
| 8 | Pallets | Cast Steel | Crack | LoTherme-352 |
| 9 | Pallets | Cast Iron | Crack | LoTherme-705 |
| 10 | Shafts | Stainless Steel | Joining/Surfacing | LoTherme-468 |
| 11 | Crusher Jaws | Mn. Steel | Abrasion/Impact | LoTherme-625 |
| 12 | Valves | Cast Iron | Abrasion/Surfacing | LoTherme-705 |
| 13 | Air Compressor Body | Cast Iron | Accident | LoTherme-701 |
| 14 | Motor Base Plate | Cast Iron | Accident | LoTherme-701 |
| 15 | Pump Body | Cast Iron | Accident | LoTherme-701 |
| 16 | Chute | Stainless Steel | Abrasion | LoTherme-468 |
| 17 | Gears | Cast Iron | Friction | LoTherme-352 |
| 18 | Flange | Stainless Steel | Abrasion | LoTherme-468 |
| 19 | Dog Clutch | Cast Iron | Friction | LoTherme-602 |
| 20 | Shaft | Stainless Steel | Abrasion | LoTherme-468 |
| 21 | Conveyor Drums | Cast Iron | Friction | LoTherme-602 |
| 22 | Gear Box | Cast Iron | Accident | LoTherme-701 |
| 23 | Pulleys | Cast Iron | Friction | LoTherme-701 |
| 24 | Buckets | Mn. Steel | Impact/Abrasion | LoTherme-625 |
| 25 | Motor Castings | Cast Iron | Accident | LoTherme-701 |
| 26 | Gear Wheel | Cast Steel | Friction | LoTherme-352 |
| 27 | Transmission Gears | Cast Iron | Friction | LoTherme-457 |
| 28 | Bush Bars | Copper | Friction | LoTherme-533 |
| 29 | Lifting Blocks | Cast Iron | Accident | LoTherme-701 |
| 30 | Leader Tips | Alloy Steel | Friction | LoTherme-602 |
| 31 | Chassis | Cast Steel | Cracks | LoTherme-468 |
| 32 | Washery Main Pump | Cast Iron | Accident | LoTherme-701 |
| 33 | Crusher Jaws Hammer | Mn. Steel | Impact/Abrasion | LoTherme-625 |
| 34 | Pinion For Pusher Rack | Mn. Steel | Abrasion/Impact | LoTherme OA-457S |
| 35 | Throat Armour Plates | Cast Steel | Abrasion/Erosion | LoTherme-605 |
| 36 | Hydraulic Units | Brass/Bronze | Friction | LoTherme-532 |
STEEL MELTING SHOP
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Pump Shafts | EN Steel | Joining/Surfacing | LoTherme-468 |
| 2 | Kiln Shell | Cast Steel | Joining | LoTherme-352 |
| 3 | Rollers | Cast Iron | Broken/Joining | LoTherme-701 |
| 4 | Valves | Stainless Steel | Erosion | LoTherme-615 |
| 5 | Pulley | Cast Iron | Broken/Buildup | LoTherme-703 |
| 6 | Crane Rails | Cast Steel | Abrasion | LoTherme-352 |
| 7 | Oxygen Lancer | Copper | Erosion | LoTherme-532 |
| 8 | Furnance Doors | Cast Steel | Joining | LoTherme-510N |
| 9 | Ladle Trunion | Cast Steel | Abrasion | LoTherme-352 |
FOUNDRY
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Moulding Box | Cast Iron | Crack | LoTherme-701 |
| 2 | Rollers | Steel | Friction | LoTherme-468 |
| 3 | Heat Treatment Grill | Stainless Steel | Heat | LoTherme-457 |
| 4 | Heating Elements | Nichrome | Heat | LoTherme-510N |
| 5 | Fan Blade | Steel | Abrasion | LoTherme-611 |
| 6 | Machine Base | Cast Iron | - | LoTherme-701 |
| 7 | Sand Discharge Chute | Mild Steel | Abrasion | LoTherme-611 |
| 8 | Pump Shaft | Steel | Friction | LoTherme-468 |
| 9 | Mns Liner Mould | Mn. Steel | Impact/Abrasion | LoTherme-607 |
| 10 | Impeller Casing | Cast Iron | Abrasion | LoTherme-705 |
| 11 | Mix Muller Plough | Mn. Steel | Abrasion | LoTherme-625 |
| 12 | Valve Spindle Of Max M | Brass | Friction | LoTherme-533 |
| 13 | Impeller Backplate | Cast Iron | Friction | LoTherme-705 |
| 14 | Elevator Shaft | Steel | Friction | LoTherme-468 |
| 15 | Feed Screw | Cast Steel | Abrasion | LoTherme-611 |
| 16 | Vibrator Table | Cast Iron | Crack | LoTherme-701 |
| 17 | Feeder Head | Steel | Abrasion | LoTherme-611 |
| 18 | Mixer Paddles | Mn. Steel | Abrasion | LoTherme-611 |
| 19 | Sand Pump | Cast Iron | Abrasion | LoTherme-701 |
| 20 | Mould Drill | H.S.S | Friction | LoTherme-608 |
| 21 | Mould Knife | H.S.S | Friction | LoTherme-608 |
| 22 | Machine Housing Changing Blocks | Cast Iron | - | LoTherme-701 |
| 23 | Crane Bearing pedestral | Cast Steel | Friction | LoTherme-352 |
| 24 | Tackle Ingot Mould | Cast Iron | Cavitation/Heat | LoTherme-701 |
| 25 | Scrap Blades | Mn. Steel | Abrasion | LoTherme-607 |
MILL
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Housing | Cast Iron | Crack/Joining | LoTherme-701 |
| 2 | Rollers | Cast Iron | Friction | LoTherme-701 |
| 3 | Housing | Cast Iron | Crack/Joining | LoTherme-701 |
| 4 | Rollers | Steel | Friction | LoTherme-468 |
| 5 | Idlers | Steel | Friction | LoTherme-468 |
| 6 | Idlers | Cast Iron | Friction | LoTherme-705 |
| 7 | Crane Rails | Mn. Steel | Fiction/Abrasion | LoTherme-625 |
| 8 | Crane Wheels | Forged Steel | Fiction/Abrasion | LoTherme-602 |
| 9 | Main Stand Bores | Cast Steel | Friction | LoTherme-352 |
| 10 | Flying Shear Housing | Cast Steel | Friction | LoTherme-352 |
| 11 | Hot Shear Blade | HCHCr | Impact/Friction | LoTherme-600 |
| 12 | Hot Working Tools | HCHCr | Friction | LoTherme-600 |
| 13 | Wire Cutters | HSS | Friction | LoTherme-608 |
| 14 | Impellers | Bronze Cast iron | Abrasion | LoTherme-533 |
REFRACTORIES
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Impact Crusher | Low Alloy Steel | Friction/Impact | LoTherme-608 |
| 2 | Supporting Rolls Of Rotary Kiln | Low Alloy Steel | Abrasion/Friction | LoTherme-352 |
| 3 | Rotters | Mn. Steel | Abrasion | LoTherme-608 |
| 4 | Crown Gears | Cast Steel | Friction | LoTherme-602 |
ELECTRICAL
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Motor Foundation | Cast Iron | Accident | LoTherme-701 |
| 2 | Armature Shaft | Steel | Friction | LoTherme-468 |
| 3 | Bearing Seating | Cast Steel | Friction | LoTherme-602 |
| 4 | Housing | Cast Iron | Friction | LoTherme-703 |
| 5 | Copper Bushes | Copper | Friction | LoTherme-532 |
| 6 | Fan Cover Of Motors | Cast Iron | Friction/Accident | LoTherme-701 |
CENTRAL REPAIR SHOP
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Machine Beds Housing | Cast Iron | Joining | LoTherme-701 |
| 2 | Crane Wheels | Cast Steel | Abrasion | LoTherme-352 |
| 3 | Wheel Punch | Cast Steel | Abrasion | LoTherme-603 |
| 4 | Shear Blades | Alloy Steel | Impact/Heat | LoTherme-464 |
| 5 | Punch & Die for Sleeper | Alloy Steel | Impact/Heat | LoTherme-464 |
| 6 | Weighing Pallets | Carbon Steel | Abrasion | LoTherme-352 |
| 7 | Spindle | Carbon Steel | Friction | LoTherme-352 |
| 8 | Hosing | Cast Steel | Abrasion | LoTherme-352 |
| 9 | Hammer Pallets | Mn. Steel | Impact | LoTherme-625 |
STEEL INDUSTRY
| S.No. | Components | Base Metals | Wear Factor |
Recommended Consumables |
|---|---|---|---|---|
| 1 | Cooler Fan Blade | Cast Steel | Abrasion/Friction | LoTherme-352 |
| 2 | Hammer Mill Rotor | Forged Steel | Abrasion | LoTherme-352 |
| 3 | Blower Fan Blade & Hub (Impeller) | Special Alloy | Abrasion/Friction | LoTherme-352 |
| 4 | Gear | Cast Steel | Abrasion/Friction | LoTherme-602 |
| 5 | Rail | Mn. Steel | Abrasion/Impact | LoTherme-352 |
| 6 | Friction Wheel | Forged Steel | Abrasion/Friction | LoTherme-352 |
| 7 | Support Rolls | Cast Steel | Friction | LoTherme-703 |
| 8 | Pinion of Sinter M/c | Forged Steel | Abrasion/Friction | LoTherme-352 |
Case Study
