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SUGAR PLANTS

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The Sugar Industry is constantly faced with issues relating to wear & tear due to abrasion, impact, corrosion and friction. To achieve high performance, high productivity, low operation cost without disturbing the production operation is quite a task at hand. This can be achieved by reclamation & repair of plant components and that will not only prolong life but also minimize inventory and down time considerably.

SUGAR PLANTS

S.No. Components Base metals Wear factor Recommended Electrodes
1Tail BarL.A. SteelWearLoTherme OA-457S
2Striking Bar Of AnvilSteelWearLoTherme OA-457S
3SS CondenserSS 316Wear/FabLoTherme-451
4Cane GrabsC. SteelWearLoTherme-603R
5Cane Leveler ArmsC. SteelWearLoTherme-603R
6Cane Loading SpikesC. SteelWearLoTherme-603R
7Cane Cutting knivesC. SteelWearLoTherme-611
8FibrizerC. SteelWearLoTherme-602
9Trash BeamCast IronCrackLoTherme-701
10Trash PlateC. SteelTeeth WearLoTherme-605
11Scraper PlateC. SteelTeeth WearLoTherme-605
12Crusher RollerSteel/CIWear SlipLoTherme-618S
13Roller PinionC. SteelWearLoTherme-352
14Square CouplingSteel/CIWearLoTherme-602
15Juice RingSteelWearLoTherme-660G2
16Juice PumpCast IronWearLoTherme-703
17Magma PumpBronzeWearLoTherme-534
18Centrifuge ShaftAlloy SteelWearLoTherme-468
19SprocketSteelWearLoTherme-603
20Pump Shaft keysSteelWearLoTherme-468
21Brake DrumCast IronWearLoTherme-703
22Unknown MetalSteelWear/CrackLoTherme-468
23Turbine CasingSteelCrackLoTherme-468
24FibrizerC. SteelWearLoTherme-605
25Trash BeamCast IronCrackLoTherme-702
26Roller PinionC. SteelWearLoTherme-602
27Square CouplingSteel/CIWearLoTherme-701
28Square CouplingSteel/CIWearLoTherme-703
29Juice RingSteelWearLoTherme-603R
30Striking Bar Of AnvilSteelWearLoTherme-660G2
31Magma PumpBronzeWearLoTherme-532
32Magma PumpBronzeWearLoTherme-533


Case Study
Sugar Lotherme
Leveler Blade Reconditioning
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Sugar Lotherme
Raw Juice Pump Casing Reconditioning
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Sugar Electrode
Teeth Of Sprocket
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Sugar Electrode
Hard Facing of Fibrizer Hammer Disc
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Sugar Lotherme
Scraper Plate
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Sugar Lotherme
Sugar Mill Crown Pinion Teeth Reconditioning
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Sugar Electrode
Rebuilding Of Pump Rotor
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Sugar Electrode
Hardfacing Of Static Coller
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Sugar Lotherme
Pedestral (Mill House)
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Sugar Lotherme
Welding of TRPF Roller
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Sugar Lotherme
TRPF Roller H/F
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Sugar Lotherme –Electrode.
Hard Facing of Fibrizer Hammer
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Sugar Lotherme
Cane Cutting Knives Hardfacing
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Sugar Lotherme
VRM ID Fan Blades Hard Facing.
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Sugar Lotherme
Cane Cutting Knives Hard facing
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Sugar Lotherme
Bearing Housing worn-out Covering of copper coupings
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Sugar Lotherme
Hard Facing of Fibrizer Hammer
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Sugar Lotherme
Hardfacing of Fibriser hammers
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