- HOME
- CASE STUDY
- CEMENT PLANTS
Buildup In Saddle Bar Of Ropeway Tower
Industry Type
Cement
Product Group
Lotherme
OUR SOLUTION
Product
Lotherme -705
Size (mm)
4
Quantity
12-13 Electrodes
Problem
Wear Out in Saddle bar
Dimensions L×D (mm)
100×150
Previous Solution
LH-115
Job Specific Remarks
There were 20 tower and 2Nos Saddle Bar fixed in one tower.
JOB PICTURES
Job Picture Before Repair
Job Picture After Repair
ANALYSIS
Equipment Name
Ropeway
Base Metal
Cast Iron
Wear Factor
Metal to Metal Friction.
Procedure
Clean up the surface area against any fatigue material & other surface contamination.
NDT was done for a crack free surface.
Preheat the job up to 150°C.
Deposit/ Build –up using Lotherme 705, 4.00 mm as considering the bonding with base material.
After buildup, we have covered the welding area using lime for slow cooling of deposit material.
After cooling, grinding was done for smooth surface requirement.
