ROTARY KILN SHELL WELDING

Industry Type

Product Group

OUR SOLUTION
Product

LOTHERME 510N

Quantity (Kgs)

200KG

Size (mm)

4

Product

LOTHERME 352

Quantity (Kgs)

200KG

Size (mm)

3.15

JOB PICTURES
Job Picture Before Repair
Job Picture After Repair
ANALYSIS
Equipment

ROTARY KILN

Base Metal

KARBON STEEL

Type of Problem

SHELL REPLASEMENT TOTAL 2 JOINTS

Dimension (Crack Details) (mm) L×T×W

3.2 dia and 2.7L, 28MM-35MM

Procedure

1. After replacing the new shells checked the root gap of 3.00mm base metal preheating and backing of electrodes followed as standards.
2. Outside shell using of Lotherme 352 dia 3.15mm for root run by diagonally sitting stich welding ,after completing the root welding followed the DPT . and continued lot 352 dia 4mm.
3.Inside the shell for removing penetrated root layer made back gouging then DPT and one layer of lot 352 and final layer with lot 510N to protect thermal shocks.
4. After completing the welding made the UT and found satisafactory.

Further Reading on Case Studies

CEMENT PLANTS

Kiln

ROTARY KILN SHELL WELDING

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